Enclosure Engineering
Custom mechanical enclosure designed as an integral part of the product system
Enclosures that protect the hardware, accommodate the firmware, and impress the user.
What This Service
Actually Covers
In a complete IoT project, the enclosure cannot be designed after the PCB is finished. We co-design the enclosure with the hardware team — positioning connectors and antennas with mechanical clearance in mind, designing IP sealing features, and ensuring thermal management suits the firmware's power states. The result is a product that fits together beautifully.
Expert Engineers
Projects Delivered
Client Satisfaction
Support Available
Everything Included
A detailed breakdown of every capability we bring to this engagement — no hidden scope.
Enclosure concept design co-developed with PCB layout team
PCB STEP model integration and connector/button cutout coordination
IP54/IP67 sealing design (gasket grooves, O-ring channels)
Antenna keep-out zone integration for RF performance
Thermal management: vent design or conduction path to enclosure wall
Assembly and disassembly design for field service
Injection moulding and CNC DFM review
3D-printed prototypes for fit-check before tooling
How We Approach
This Service
A clear, structured methodology tailored specifically to this engagement.
Interface Coordination
Gather PCB STEP model, connector positions, display/button layout, IP rating, and thermal requirements.
Enclosure Concept & Layout
Design enclosure concept, route all interfaces, validate PCB fit, and review with hardware and firmware teams.
Detail Design & DFM
Add sealing, draft angles, ribs, and assembly features. Apply DFM rules for injection moulding or CNC.
Prototype Validation
3D-print and fit-check with real PCB, iterate on any fit issues, and prepare tooling-ready files.
Ideal For
Complete IoT product builds requiring a custom enclosure that is co-designed with the PCB and optimised for manufacturing.
What You Receive
3D CAD files (native + STEP), 2D manufacturing drawings, DFM report, prototype prints, and tooling-ready files.
Often Combined With
These services frequently complement Enclosure Engineering in the same project.
Hardware Design & PCB
Custom PCB design as part of a complete end-to-end IoT product build
Explore →Firmware Development
Production embedded firmware as part of a complete IoT system build
Explore →Dashboards & Mobile Apps
The user-facing layer of your complete IoT product — web dashboards and mobile companion apps
Explore →More Services in
This Category
Explore the other specialised services we offer under Complete IoT Projects.
Product Scoping & Feasibility
De-risking your IoT product concept before a single component is ordered
Hardware Design & PCB
Custom PCB design as part of a complete end-to-end IoT product build
Firmware Development
Production embedded firmware as part of a complete IoT system build
Cloud Backend & Device Management
Scalable cloud infrastructure for device provisioning, telemetry, and control
Dashboards & Mobile Apps
The user-facing layer of your complete IoT product — web dashboards and mobile companion apps
Ready to Start Your
Enclosure Engineering Project?
Tell us about your project and we'll put together an honest, detailed proposal — no lengthy sales pitch.