Custom Enclosure Design
Purpose-built housings that protect, integrate, and impress
Form and function in perfect balance — enclosures that protect and define your product.
What This Service
Actually Covers
Off-the-shelf enclosures rarely fit custom PCBs or product requirements. We design custom enclosures from scratch — integrating PCB mounting, connector cutouts, display windows, button access, ventilation, cable management, and IP-rated sealing. Whether the process is injection moulding, CNC machining, or 3D printing, we optimise the design for the manufacturing method.
Expert Engineers
Projects Delivered
Client Satisfaction
Support Available
Everything Included
A detailed breakdown of every capability we bring to this engagement — no hidden scope.
Custom enclosure geometry and concept development
PCB mounting boss and standoff integration
Connector and cable entry cutouts with IP sealing features
Display window, button, and indicator cutout design
IP54/IP67 sealing (gasket grooves, O-ring channels)
Snap-fit, captive screw, and mechanical lock design
Injection moulding, CNC, and 3D-print DFM optimisation
Aesthetic surface treatment specifications (texture, finish, colour)
How We Approach
This Service
A clear, structured methodology tailored specifically to this engagement.
PCB & Interface Audit
Collect PCB STEP model, connector positions, display/button layout, and any mounting or IP requirements.
Concept Sketching & Enclosure Layout
Explore form factor concepts, select the optimal approach, and build the initial 3D enclosure layout.
Detail Design & DFM
Add all sealing features, draft angles, ribs, and bosses. Apply DFM rules for the target manufacturing process.
Prototype & Iteration
Produce a 3D-printed prototype for fit-check, iterate based on findings, and issue for final production tooling.
Ideal For
Hardware products needing a custom-fit housing that is IP-rated, aesthetically refined, or optimised for a specific manufacturing process.
What You Receive
3D enclosure models (native + STEP), 2D drawings with tolerances, DFM report, and prototype 3D print files.
Often Combined With
These services frequently complement Custom Enclosure Design in the same project.
3D Modelling & Assembly
Precise parametric 3D models of components, sub-assemblies, and full products
Explore →Tolerance Analysis
Ensuring your assemblies fit and function within manufacturing variation
Explore →Manufacturing Drawings (GD&T)
Fully detailed 2D drawings with GD&T that manufacturers can build from without ambiguity
Explore →More Services in
This Category
Explore the other specialised services we offer under Mechanical Design & CAD.
3D Modelling & Assembly
Precise parametric 3D models of components, sub-assemblies, and full products
Tolerance Analysis
Ensuring your assemblies fit and function within manufacturing variation
Manufacturing Drawings (GD&T)
Fully detailed 2D drawings with GD&T that manufacturers can build from without ambiguity
Product Rendering & Visualisation
Photorealistic renders and animations that communicate your product before it exists
Sheet Metal & CNC Design
Parts designed specifically for sheet metal forming and CNC machining
Ready to Start Your
Custom Enclosure Design Project?
Tell us about your project and we'll put together an honest, detailed proposal — no lengthy sales pitch.