Hardware Redesign
Cost reduction, capability upgrades, and EOL component replacement for existing hardware
Your product, improved — lower cost, more capable, or future-proofed for supply.
What This Service
Actually Covers
Products in production face hardware challenges: end-of-life components, higher production volumes demanding cost reduction, new regulatory requirements, or customer-driven capability upgrades. We redesign existing PCBs — replacing EOL parts with equivalents, reducing BOM cost, upgrading connectivity, or improving EMC performance — with minimal firmware disruption.
Expert Engineers
Projects Delivered
Client Satisfaction
Support Available
Everything Included
A detailed breakdown of every capability we bring to this engagement — no hidden scope.
EOL component identification and pin-compatible replacement selection
BOM cost reduction through component consolidation and alternative sourcing
Connectivity upgrades (adding WiFi, BLE, or Ethernet to existing designs)
EMC improvement redesigns for failed compliance testing
Power efficiency improvements for battery life extension
Form factor changes for new product configurations
Schematic and layout updates with full design rule verification
Firmware delta assessment for hardware changes
How We Approach
This Service
A clear, structured methodology tailored specifically to this engagement.
Existing Design Audit
Review existing schematic, layout, and BOM. Identify redesign drivers: EOL parts, cost, capability, or compliance.
Redesign Plan & Component Selection
Scope the redesign, select replacement components, and assess firmware impact.
Schematic & Layout Update
Implement redesign in schematic and layout, run DRC and DFM, and issue for prototype fabrication.
Prototype Validation & Production Release
Validate the redesigned board, confirm firmware compatibility, and release updated production files.
Ideal For
Products in production facing EOL components, high BOM cost, or needing new connectivity or compliance upgrades.
What You Receive
Updated schematic and PCB layout, revised BOM, design change report, prototype validation report, and production files.
Often Combined With
These services frequently complement Hardware Redesign in the same project.
Firmware Upgrades & Modernisation
Breathing new life into aging firmware without unnecessary full rebuilds
Explore →Performance Tuning & Optimisation
Diagnosing and resolving performance bottlenecks in embedded and software systems
Explore →Third-Party API Integrations
Connecting your product to external platforms, services, and data ecosystems
Explore →More Services in
This Category
Explore the other specialised services we offer under System Customization.
Firmware Upgrades & Modernisation
Breathing new life into aging firmware without unnecessary full rebuilds
Protocol Bridging & Translation
Connecting disparate systems across incompatible communication protocols
Performance Tuning & Optimisation
Diagnosing and resolving performance bottlenecks in embedded and software systems
Third-Party API Integrations
Connecting your product to external platforms, services, and data ecosystems
Security Hardening
Identifying and eliminating vulnerabilities in existing hardware and software systems
Ready to Start Your
Hardware Redesign Project?
Tell us about your project and we'll put together an honest, detailed proposal — no lengthy sales pitch.